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Huhei Haoxing High Temperature Metarial Technology Co., Ltd

Hot-top cast graphite ring

  • Uniform thermal conductivity
  • Self-lubricating and wear-resistant
  • High temperature resistance and shock resistance
  • Chemically stable
  • Smooth molding finish
  • Sealed flow control

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Made from high-purity isostatic graphite, this ring is installed on the hot-top casting platform and at the top of the crystallizer. It is a core, easily damaged component in aluminum/steel hot-top casting, receiving molten metal from the distribution plate and connecting the hot-top insulation zone with the water-cooled crystallization section.

Core Functions

1. Temperature Control and Insulation: Provides uniform heat conduction, maintains a constant liquid surface temperature, prevents premature crusting of the molten metal, and ensures a uniform solidification starting point.
2. Anti-sticking and Self-lubricating: Does not wet molten aluminum or steel, resulting in a smooth surface without material sticking or scratches during billet casting.
3. Flow Guiding and Sealing: Regulates liquid flow, reduces turbulence and slag entrapment, seals hot-top gaps, and prevents steel and aluminum overflow.
4. Buffering and Insulation: Insulates against direct impact of high-temperature molten metal on the water-cooled copper sleeve, extending the life of the crystallizer.

Hot Top Cast Graphite Ring (4)
Hot Top Cast Graphite Ring (5)

Advantages

Made with 99.5% or higher purity graphite, treated with anti-oxidation impregnation:

1. It exhibits excellent high-temperature and thermal shock resistance, making it unlikely to crack or spall under conditions of alternating hot and cold temperatures;
2. Strong chemical inertness; does not react with molten aluminum or steel, preventing impurities from contaminating the cast billet;
3. Low coefficient of friction, significantly reducing defects such as cold shuts, scratches, and peeling on the cast billet;
4. High machining accuracy and dimensional stability; compatible with various round billet crystallizers from φ50–160mm;
5. Controllable wear and tear; simple repair and replacement; lower overall consumable costs.

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